Phosphorus flame retardants are a class of chemicals used to enhance the fire resistance of various materials. They are increasingly popular due to their effectiveness in fire suppression and their comparatively favorable environmental profile. These retardants are incorporated into or applied to materials to inhibit or resist the spread of fire, making them essential in various industries, including electronics, textiles, and construction.
Phosphorus flame retardants are highly effective in reducing flammability through several mechanisms:
Char Formation: When exposed to high temperatures, phosphorus compounds promote the formation of a stable char layer on the material’s surface. This char layer acts as a barrier, protecting the underlying material from heat and oxygen, thereby slowing down combustion.
Flame Inhibition: In the gas phase, phosphorus flame retardants can interfere with the chemical reactions that sustain a flame. They release phosphorus-containing radicals that scavenge key reactive species, such as hydrogen and hydroxyl radicals, which are essential for the flame's propagation.
Synergistic Effects: Phosphorus compounds often work synergistically with other flame retardants, such as nitrogen-based or halogen-based compounds, enhancing overall fire resistance. For instance, in combination with nitrogen, they can form intumescent systems that expand and form an insulating foam barrier when heated.
Phosphorus flame retardants are considered more environmentally friendly compared to some traditional alternatives, particularly halogenated flame retardants:
Low Toxicity and Bioaccumulation: Many phosphorus flame retardants have a lower toxicity profile and are less likely to bioaccumulate in the environment and in living organisms. This reduces their long-term ecological and health impacts.
Reduced Release of Toxic Gases: During combustion, phosphorus flame retardants typically produce fewer toxic gases and smoke compared to halogenated flame retardants. This is crucial in improving safety during fires, as smoke inhalation is a leading cause of fire-related fatalities.
Regulatory Acceptance: Due to their relatively benign environmental impact, phosphorus flame retardants are more likely to meet stringent regulatory requirements. This makes them a preferred choice in regions with rigorous environmental and health safety standards, such as the European Union and parts of the United States.
Biodegradability: Some phosphorus-based flame retardants are designed to be biodegradable, breaking down more readily in the environment. This helps mitigate their impact on ecosystems compared to more persistent chemicals.
Phosphorus flame retardants are used in a variety of applications:
Electronics: They are used in the casings and components of electronic devices to prevent fire hazards.
Textiles: Applied to fabrics to make them less flammable, ensuring safety in clothing, upholstery, and other textile products.
Construction Materials: Incorporated into building materials like insulation, foams, and coatings to enhance fire resistance.
APPLICATIONS
IFR3300
Superior non-halogen flame retardant for Engineering Plastics such as Polyamides and Polyester, Thermoset and Elastomers.
IFR3300 is based on organic phosphinate and the appearance is white powder.
IFR3300 is not hygroscopic and, in general, it does not dissolve in water or solvents such as acetone, dichlofo methane, MEK and toluene etc.
Adventages
IFR3300 can achieve UL94 V-0 at 0.4mm thickness
IFR3300 has very high flame retardancy, making it highly efficient even with a small amount and it also has excellent dispersibility.
IFR3300 can be processed at high temperatures up to 365°C.
It has excellent physical and electrical properties.
It produces low smoke and toxicity.
It has excellent moisture resistance and does not migrate.
IFR3300M
Masterbatch of IFR3300 (70% Active Content)
IFR3321
Economical grade of IFR3300.
IFR3321 contains synergistic materials with IFR3300
IFR6400
Superior non-halogen flame retardant for Polyolefin based plastic compounds, especially for Polypropylene.
The main function of IFR6400 is to prevent further compustion by forming char on the surface while the compound is burning.
Best effect can be obtained when IFR6400 is used for polypropylene homopolymer or copolymer, and it can be applied to other polyolefin-based compounds as well as polyethylene and EVA.
IFR6400 is certified product of K-Reach (in progress) and EU-Reach.
IFR6400M50
Masterbatch of IFR6400 (50% Active Content)
Better dispersion so that user can produce the flame retarded compound easily and quickly.
IFR6400M70
Masterbatch of IFR6400 (70% Active Content)
Better dispersion so that user can produce the flame retarded compound easily and quickly.